TY - JOUR

T1 - Investigation of the effect of Laser Shock Peening in Additively Manufactured samples through Bragg Edge Neutron Imaging

AU - Morgano, M.

AU - Kalentics, N.

AU - Carminati, C.

AU - Capek, J.

AU - Makowska, M.

AU - Woracek, R.

AU - Maimaitiyili, T.

AU - Shinohara, T.

AU - Loge, R.

AU - Strobl, M.

PY - 2020/8

Y1 - 2020/8

N2 - Additive manufacturing is a promising and rapidly rising technology in metal processing. However, besides a number of key advantages the constitution of a part through a complex thermo-mechanical process implies also some severe issues with the potential of impacting the quality of products. In laser powder bed fusion (LPBF), the most applied metal additive manufacturing process, the repetitive heating and cooling cycles induce severe strains in the built material, which can have a number of adverse consequences such as deformation, cracking and decreased fatigue life that might lead to severe failure even already during processing. It has been reported recently that the application of laser shock peening (LSP) can counteract efficiently the named issues of LPBF through the introduction of beneficial compressive residual stresses in the surface regions mostly affected by tensile stresses from the manufacturing process. Here we demonstrate how lattice strains implied by LPBF and LSP can efficiently be characterized through diffraction contrast neutron imaging. Despite the spatial resolution need with regards to the significant gradients of the stress distribution and the specific microstructure, which prevent the application of more conventional methods, Bragg edge imaging succeeds to provide essential two-dimensionally spatial resolved strain maps in full field single exposure measurements.

AB - Additive manufacturing is a promising and rapidly rising technology in metal processing. However, besides a number of key advantages the constitution of a part through a complex thermo-mechanical process implies also some severe issues with the potential of impacting the quality of products. In laser powder bed fusion (LPBF), the most applied metal additive manufacturing process, the repetitive heating and cooling cycles induce severe strains in the built material, which can have a number of adverse consequences such as deformation, cracking and decreased fatigue life that might lead to severe failure even already during processing. It has been reported recently that the application of laser shock peening (LSP) can counteract efficiently the named issues of LPBF through the introduction of beneficial compressive residual stresses in the surface regions mostly affected by tensile stresses from the manufacturing process. Here we demonstrate how lattice strains implied by LPBF and LSP can efficiently be characterized through diffraction contrast neutron imaging. Despite the spatial resolution need with regards to the significant gradients of the stress distribution and the specific microstructure, which prevent the application of more conventional methods, Bragg edge imaging succeeds to provide essential two-dimensionally spatial resolved strain maps in full field single exposure measurements.

KW - Laser shock peening

KW - Neutron Imaging

KW - Diffraction Contrast

KW - powder bed fusion

KW - MECHANICAL-PROPERTIES

KW - RESIDUAL-STRESSES

KW - MICROSTRUCTURE

KW - BEHAVIOR

KW - PARTS

U2 - 10.1016/j.addma.2020.101201

DO - 10.1016/j.addma.2020.101201

M3 - Journal article

VL - 34

JO - Additive Manufacturing

JF - Additive Manufacturing

SN - 2214-8604

M1 - 101201

ER -